Thread
Cutting Screw
YOUR EASY GUIDE TO SHAKEPROOF FOR USE IN
METALS MATERIAL
Thick
ness |
Material |
Screw Size |
2-56 |
3-48 |
4-40 |
4-48 |
5-40 |
6-32 |
6-40 |
| Drill Size |
NO. |
DIA. |
NO. |
DIA. |
NO. |
DIA. |
NO. |
DIA. |
NO. |
DIA. |
NO. |
DIA. |
NO. |
DIA. |
| Up
To
.047 |
Steel
Stainless Steel
Aluminum-Sheet |
50 |
.070
|
46 |
.081 |
43 |
.089 |
42 |
.093 |
37 |
.104 |
35 |
.110 |
32 |
116 |
| 50 |
.070 |
46 |
.081 |
43 |
.089 |
42 |
.093 |
37 |
.104 |
35 |
.110 |
32 |
116 |
| 50 |
070 |
47 |
.078 |
43 |
.089 |
42 |
.093 |
38 |
.101 |
7/64 |
.1094 |
33 |
.113 |
| .063 |
Steel
Stainless Steel
Aluminum-Sheet |
50 |
.070 |
46 |
.081 |
43 |
.089 |
3/32 |
.0938 |
37 |
.104 |
34 |
.111 |
32 |
.116 |
| 49 |
.073 |
45 |
.082 |
42 |
.093 |
41 |
.096 |
36 |
.106 |
32 |
.116 |
31 |
.120 |
| 50 |
.070 |
46 |
.081 |
43 |
.089 |
42 |
.093 |
38 |
.101 |
7/64 |
.1094 |
32 |
.116 |
| .078 |
Steel
Stainless Steel
Aluminum-Sheet |
49 |
.073 |
45 |
.082 |
42 |
.093 |
41 |
.096 |
37 |
.104 |
33 |
.113 |
32 |
.116 |
| 49 |
.073 |
44 |
.086 |
3/32 |
.0938 |
40 |
.098 |
36 |
.106 |
32 |
.116 |
31 |
.120 |
| 50 |
.070 |
46 |
.082 |
43 |
.089 |
3/32 |
.0938 |
37 |
.104 |
34 |
.111 |
32 |
.116 |
| .094 |
Steel
Stainless Steel
Aluminum-Sheet |
49 |
.073 |
45 |
.082 |
42 |
.093 |
41 |
.096 |
36 |
.106 |
32 |
.116 |
31 |
.120 |
| 48 |
.076 |
44 |
.086 |
41 |
.096 |
40 |
.098 |
7/64 |
.1094 |
32 |
.116 |
31 |
.120 |
| 49 |
.073 |
45 |
.082 |
43 |
.089 |
3/32 |
.0938 |
37 |
.104 |
33 |
.113 |
32 |
.116 |
| .109 |
Steel
Stainless Steel
Aluminum-Sheet |
49 |
.073 |
44 |
.086 |
42 |
.093 |
40 |
.098 |
36 |
.106 |
32 |
.116 |
31 |
.120 |
| 48 |
.076 |
44 |
.086 |
41 |
.096 |
39 |
.099 |
7/64 |
.1094 |
31 |
120 |
1/8 |
.125 |
| 49 |
.073 |
45 |
.082 |
42 |
.093 |
41 |
.096 |
37 |
.104 |
33 |
.113 |
32 |
.116 |
| .125 |
Steel
Stainless Steel
Aluminum-Sheet
Cast Aluminum & Zinc Die Cast
Cast Iron
|
48 |
.076 |
44 |
.086 |
41 |
.096 |
39 |
.099 |
7/64 |
.1094 |
31 |
.120 |
31 |
.120 |
| 48 |
.076 |
44 |
.086 |
40 |
.098 |
39 |
.099 |
34 |
.111 |
31 |
.120 |
1/8 |
.125 |
| 49 |
.073 |
45 |
.082 |
42 |
.093 |
41 |
.096 |
36 |
.0106 |
32 |
.116 |
31 |
.120 |
| 48 |
.076 |
44 |
.086 |
40 |
.098 |
39 |
.099 |
35 |
.110 |
31 |
.120 |
1/8 |
.125 |
| 47 |
.078 |
43 |
.089 |
38 |
.101 |
37 |
.104 |
32 |
.116 |
1/8 |
.125 |
30 |
.128 |
| .141 |
Steel
Stainless Steel
Aluminum-Sheet
Cast Aluminum & Zinc Die Cast
Cast Iron |
48 |
.076 |
44 |
.086 |
40 |
.098 |
39 |
.099 |
35 |
.110 |
31 |
.120 |
1/8 |
.120 |
| 3/64 |
.0781 |
43 |
.089 |
39 |
.099 |
38 |
.101 |
33 |
.113 |
1/8 |
.125 |
1/8 |
.125 |
| 49 |
.073 |
44 |
.086 |
3/32 |
.0938 |
40 |
.098 |
36 |
.106 |
32 |
.116 |
31 |
.120 |
| 48 |
.076 |
44 |
.086 |
40 |
.098 |
39 |
.099 |
35 |
.110 |
31 |
.120 |
1/8 |
.125 |
| 47 |
.078 |
42 |
.093 |
37 |
.104 |
37 |
.104 |
32 |
.116 |
30 |
.128 |
30 |
.128 |
| .188 |
Steel
Stainless Steel
Aluminum-Sheet
Cast Aluminum & Zinc Die Cast
Cast Iron |
|
|
43 |
.089 |
38 |
.101 |
37 |
.104 |
32 |
.116 |
1/8 |
.125 |
30 |
.128 |
| |
|
42 |
.093 |
37 |
.104 |
37 |
.104 |
32 |
.116 |
1/8 |
.125 |
30 |
.128 |
| |
|
44 |
.086 |
40 |
.098 |
39 |
.099 |
35 |
.110 |
31 |
.120 |
1/8 |
.125 |
| |
|
43 |
.o89 |
40 |
.098 |
38 |
.101 |
34 |
.111 |
31 |
.120 |
1/8 |
.125 |
| |
|
42 |
.093 |
37 |
.104 |
36 |
.106 |
32 |
.116 |
30 |
.128 |
30 |
.128 |
| .250 |
Steel
Stainless Steel
Aluminum-Sheet
Cast Aluminum & Zinc Die Cast
Cast Iron |
|
|
|
|
37 |
.104 |
|
|
32 |
.116 |
30 |
.128 |
30 |
.128 |
| |
|
|
|
37 |
104 |
|
|
31 |
.120 |
30 |
.128 |
30 |
.128 |
| |
|
|
|
38 |
.101 |
|
|
33 |
.113 |
1/8 |
.125 |
30 |
.128 |
| |
|
|
|
39 |
.099 |
|
|
33 |
.113 |
1/8 |
.125 |
1/8 |
.125 |
| |
|
|
|
36 |
.106 |
|
|
31 |
.120 |
30 |
.128 |
30 |
.128 |
| .313 |
Steel
Stainless Steel
Aluminum-Sheet
Cast Aluminum & Zinc Die Cast
Cast Iron |
NOTE; These
tables are based on many years of
experience and experimental work. Before blue.
prints and shop specifications are finalized, how-
ever, the hole size tolerances for a given application
should be determined through actual test. Shake-
proof will gladly furnish testing samples and test
data on request. |
|
30 |
.128 |
|
|
| |
30 |
.128 |
|
|
| |
30 |
.128 |
|
|
| |
1/8 |
.125 |
|
|
| |
30 |
.128 |
|
|
| .375 and Up |
Steel
Stainless Steel
Aluminum-Sheet
Cast Aluminum & Zinc Die Cast
Cast Iron |
|
|
|
|
|
Metal Applications
Because materials and conditions differ,
it may be necessary to
vary the recommended hole size for a particular
application. Con-
tact the Engineering Department for specific
recommendations.
Many short-screw applications will require
a drill two sizes smaller
than the recommended drill. Generally, two
full threads above the
slat should be engaged, particularly when
using Type 23.
Plastic Applications
For best results all holes should be counterbored
to prevent fracturing
the plastic. Thread-Cutting Screws used in
plastics may be made from
a larger selection of materials, such as unhardenable
stainless steels,
Monel, brass, aluminum, etc.
|